Intrinsically Safe Devices

Workforces operating in the world’s most hazardous environments require mobile communications devices that can be used without the risk of causing an explosion. The Aegex platform includes devices that are Intrinsically Safe (IS) - incapable of creating enough heat or a spark sufficient to ignite the work environment.

Aegex IS devices are purpose-built for explosive environments, meaning their configuration makes impossible the generation of heat sufficient for ignition. Our IS devices are certified ATEX Zone 1, IECEx Zone 1 and Class I, II, III Division 1. Users in critical zones of operation can work safely and efficiently without worrying that their Aegex communication device will cause an explosion.


Intrinsic Safety

Read full details of our devices’ Certifications.

Intrinsic Safety

Global Standards


Intrinsic Safety map

*This map represents intrinsic safety certifications. Countries may require other certifications or approval for market entry.




Worldwide, strict regulations exist for equipment used in explosive and hazardous atmospheres.

Any mobile device intended for use in a hazardous location must pass stringent certification testing to determine in which HazLoc zone(s) it may be safely used. Intrinsic safety ratings differ signifi- cantly from country to country – a device that is certified intrinsical- ly safe for use in the United States may not be certified in Europe or elsewhere. And just because a device is rated intrinsically safe does not mean it can enter into any zone – each intrinsically safe device can only be used in the specific hazardous environment for which it is approved.

In North America, hazardous locations are categorized into classes and divisions, with Class 1 Division 1 being an area that is expected to contain explosive mixtures of gases, vapors, or liquids during normal working operations. Class 1 Division 2 areas are those where flammable liquids and gases are handled but are not normally present in explosive concentrations, though an accident could make such concentrations possible. Class 1 Division 2 areas may contain explosive gases that could escape from adjacent C1D1 areas.

In most of the world outside of North America, hazardous locations are divided into classes as well as zones, with Zone 0 being the most explosive area in which ignitable concentrations of flammable gases or vapors are always present or present for long periods of time. Zone 1 areas likely, but do not always, contain concentrations of flammable materials. Flammable concentrations of gases are not likely to exist in Zone 2 areas or may occur only for short periods and are hazardous only under unusual circumstances.



Simply put, if a device enters the wrong zone of a hazardous environment, it could cause a fire or explosion.

If a Zone 2-approved device enters a Zone 1 area, for example, the electric current and/or the thermal characteristic of the device could cause a spark, igniting flammable material that is present in the air as a result of repair work, maintenance or leaks. A C1D2 device entering a C1D1 area also poses a hazard because explosive concentrations of flammable materials that are present may be ignited. However, devices approved for highly explosive areas (Zone 1 or C1D1, for example) can be used in lower-risk areas (Zone 2 or C1D2) where concentrations of flammable materials are not as likely to be a threat.

Needless to say, a fire or explosion in certain industrial locations could be catastrophic, risking lives, information, and physical as- sets, and potentially costing billions in capital. Selecting the correct device for each area of a hazardous location is, therefore, of utmost importance for maintaining safe and secure industrial environmental. Devices approved by ATEX or IECEx for Zone 1, or those approved for C1D1 areas, are certified to be incapable of igniting a spark, and therefore incapable of causing a fire or explosion when used in the appropriate atmospheres.

By employing properly certified devices, personnel can share information in real time, even in the most explosive zones of industrial operations. With improved connectivity, organizations can increase productivity, lower risk, and positively impact their bottom line.

Lives matter. Property matters. Information matters. Intrinsic safety is key to protecting an organization’s most important assets.

ATEX/IECEx



EC type-examination certificate
Explosive atmosphereBehaviour of flammable substances in the Ex areaCategorization of potentially explosive areas

ATEX II (2)G

Required labeling of the used items in accordance with CENELEC

EPL
Equipment groupEquipment categoryEquipment protection level
Coal mine atmosphereParts of coal mines endangered by firedamp and/or combustible dustIM1Ma
IM2Mb
Atmosphere from Gas/Fog/LiquidContinuous, long periods, frequentZone 0II1G(1)GGa
OccasionalZone 1II2G, (1)GGb
Normally not, only for a short periodZone 2II3G, (3)GGc
Dust atmosphereContinuous, long periods, frequentZone 20II1D, (1)DDa
OccasionalZone 21II2D, (1)DDb
Normally not, only for a short periodZone 22II3D, (3)DDc
Ex identification acc. to standard (example)
IECEx certificate number IECEx 60079: Ex ib IIC T6
[Ex ia Ga] IICNew EN/IEC 60079-0Installation in Sale area. Transmits to or receives signal from Ex area.[] Associated equipment
[Ex ia] IICEN/IEC 60079-0
Ex ia IIC T6 GaNew EN/IEC 60079-0Installation in Ex area.Equipment
Ex is IIC T6EN/IEC 60079-0
Typical gas/dustIdentification
MethaneI
PropaneII A
EthyleneII B
HydrogenII C
Combustible FlyingsIII A
Non-conducting dustIII B
Conducting DustIII C

ISA



Conditions in potentially explosive areas
Flammable SubstancesClassDivisionGroupEqv. ZoneTemporary behavior of the flammable substance in the Ex area
Gas Fog LiquidClass I1A,B,C,D0 or 1Continuos, long periods, frequent
Occasional
2A,B,C,D2Normally not, only for short periods
DustClass II1E,F,G20 or 21Continuos, long periods, frequent
Occasional
2f,G22Normally not, only for short periods
FibersClass III120 or 21Constant
Occasional
2f,G22Normally not, only for short periods
Conditions in Ex areas
Typical gas/DustIdentification NEC 505Indentification NEC 500
MethaneIMining
PropaneII AClass 1/GP D
EthyleneII BClass/GP C
HydrogenII B+H2Class 1/GP B
AcetyleneII CClass 1/GP A
Fibers and flyingsIII AClass III
Non-conductiveIII BClass II/GP G
Carbonaceous dustsIII BClass II/GP F
Metal dustsIII CClass II/GP E
Permissible surface temperature
Temperature classGasIgnition temperature
T1=450
T2=300
T2A=280
T2B=260
T2C=230
T2D=215
T3=200
T3A=180
T3B=165
T3C=160
T4=135
T4C=120
T5=100
T6=85
Ammonia630oC
Methane595oC
Hydrogen560oC
Propane470oC
Ethylene425oC
Butane365oC
Acetylene305oC
Cyclohexane259oC
Diethyl ether170oC
Carbon disulfide95oC


Protection Type
Types of risks for electrical devices in potentially gas explosive areasProtection PrincipleCENELEC?IECZoneFMULClass, Zone, Div.Application
ia, ib, ic, iaD, ibD, icDintrinsic safetyLimiting the ignition energyEN 60079-11
IEC 60079-11
0,1 or 2FM 3600 / ISA 12.02.01UL 60079-11Class I, Zone 0,1Measurement, control and regulation technology, sensors, actuators, instrumentation
FM 3610UL 913Class 1, Div. 1
nANon-sparkingNo arcs, sparks or hot surfacesEN 60079-15
IEC 60079-15
2FM 3611UL 1604Class 1, Div 2
ISA 12.12.02UL 60079-15Zone 2
nCNon-incendiveContain the explosion, quench the flameEN 60079-15
IEC 60079-15
2FM 3600/ISA 12.12..02UL 60079-15Class 1, Zone 2Zone 2 only

IP65 INFORMATION

IP codes define the ability of an object to resist dust and water. The scale in this instance is from 4 to 6 . The first number indicates dust resistance, the second is water resistance. For example: IP44 indicates dust resistant, splash resistant; while IP65 means dust-proof and washdown capable.

First number

(Protection against solid objects)

DefinitionSecond number

(Protection against solid objects)

Definition
0

No protection

0No protection
1

Protected against solids objects over 50mm (e.g. accidental touch by hands

1

Protected against vertically falling drops of water

2

Protected against solids objects over 12mm (e.g. fingers)

2

Protected against direct sprays up to 15o from the vertical

3

Protected against solids objects over 2.5mm (e.g. tools and wires)

3

Protected against direct sprays up to 60o from the vertical

4

Protected against solids objects over 1mm (e.g. tools, wires and small wires

4

Protected against sprays from all directions – limited ingress permitted

5

Protected against dust – limited ingress (no harmful deposit)

5

Protected against low-pressure jets if water from all directions – limited ingress permitted

6

Totally protected against dust

6

Protected against strong jets of water e.g. for use on shipdecks – limited ingress permitted

 

7

Protected against the effects of temporary immersion between 15cm and 1m. Duration of test 30 minutes

 

8

Protected against long periods of immersion under pressure